Project Management

Project management

Guided by Expertise – From Blueprint to Final Build

At DMF, we believe exceptional project management is not a “value-add”, it’s the backbone of everything we deliver. Our team of dedicated, in-house project managers stands by your side from the initial kickoff through to final delivery. We integrate thoughtful planning, transparent communication, and seasoned expertise into every step of the process to ensure your project exceeds your expectations. Through consistent reporting, clear accountability, and timely updates, we aim to deliver the seamless, trust-based experience you deserve.

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Drafting

drafting

Design It Right – Build It Better

Our in-house design team uses the latest CAD software to create precise models and detailed shop drawings. Whether starting from an idea, a sample part, or an engineering concept, we bring your vision to life with accuracy that ensures a smooth transition from design to production. Every CAD file is built with manufacturing in mind – saving time, reducing errors, and improving final quality.

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3D Scanning

3D Scanning

Precision Measured

Using advanced 3D scanning technology, we capture exact part dimensions for inspection, verification, or reproduction. Our portable equipment allows us to scan on-site or in-house, delivering detailed data and GD&T reporting that meets the most demanding specifications with remarkable repeatability and accuracy. This capability shortens lead times, eliminates guesswork, and ensures every finished product matches your requirements.

  • 3D CAD comparison
  • Reverse engineering
  • Flatness, perpendicularity, and profile variances
  • Detailed deviation analysis
  • 3D report generator

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Design & Engineering

DESIGN & ENGINEERING

Innovative Solutions. In-House Expertise.

Our in-house engineering and design team works side-by-side with our machinists and fabrication specialists to create practical, cost-effective designs. From improving existing parts to inventing entirely new solutions, we use our years of industry experience and knowledge to optimize your projects for strength, safety, and performance. By keeping design in-house, we reduce lead times and deliver quality results you can depend on.

CAPABILITIES

  • In-house experts
  • Design, engineering & detailing
  • Custom metal parts
  • Intricate assemblies
  • Large-scale fabrication

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Machining

MACHINING

Our machining department is equipped to handle everything from intricate small parts to oversized OD components. With advanced CNC mills, lathes, and vertical turning lathes, we maintain tight tolerances while meeting demanding production schedules. Whether it’s a one-off prototype or a full production run, our focus is on accuracy, consistency, and quality.

Working Materials: Carbon Steel, Alloys, Stainless Steel, Aluminum, Nickel , Bronze, Copper, Brass, Titanium, Plastics. (All materials not applicable to every process.)

CNC Machining

Our CNC machining capabilities support both milling and turning operations, allowing us to efficiently machine complex geometries and precision features in a wide range of materials.

Vertical Milling

4 Axis Milling
28” x 64” and 20” x 50” Table Sizes

Horizontal Turning

3” Through Diameter
9” Diameter x 32-1/2” Long Capacity
Bar feeder
Live Tooling
Y-Axis Milling, Drilling, & Tapping

Manual Machining

Our manual machining capabilities provide flexibility for large-scale, specialized, and custom operations that require hands-on precision and control.

Vertical Turning

Up to 192” Diameter x 96” Tall

Horizontal Turning

Up to 36" Diameter x 216" Long

Horizontal Boring
Vertical Milling
Drilling
Blanchard Grinding
Broaching

Quality Control Department

Quality is built into every step of our machining process. From first article inspection through final verification, each part is measured, checked, and documented to ensure it meets exact specifications. Our team uses calibrated inspection tools and proven quality procedures to maintain consistency, accuracy, and repeatability for both custom components and production runs.

CMM INSPECTION CAPABILITIES:
Brown & Sharpe MicroXcel (7-6-5) manual CMM with a 28” × 24” × 20” measuring envelope
Renishaw indexable probe head for accurate multi-angle feature inspection
CMM Manager software supporting detailed dimensional and GD&T reporting

CALIBRATED MEASURING EQUIPMENT:
All measuring and inspection tools are routinely calibrated to ensure accuracy, consistency, and compliance with quality standards.

Equipment and capabilities listed is not comprehensive. For additional capabilities, specifications and equipment listings, please contact a DMF sales representative.

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Processing

Material Processing

Our full range of material processing tools allows us to provide a one-stop-shop for customers in variety of markets saving valuable time and money. Whether it’s a single custom part or high-volume production, we combine speed with exacting tolerances to prepare materials for end use or fabrication.

cutting

Our cutting capabilities deliver clean, accurate material preparation across a wide range of thicknesses and materials. From laser and waterjet cutting to shearing and band saw operations, we ensure precise edges and consistent results that set the foundation for downstream forming and fabrication.

Laser Cutting

Up to 1 ¼” Thickness
72”x156” Cutting Size
Twin Shuttle Tables

Waterjet Cutting

5 Axis Cutting
Up to 12” Thickness
72”x144” Cutting size
Ferrous & Non Ferrous Metals, Exotic Alloys, Wood, Plastics, Rubber

Plate & Sheet Shearing

Up to 1/2" Thickness x 144" Length
36"Back Gauge

Vertical & Horizontal Band Saw

18"x22" Capacity
Miter Cutting Up to 60 degrees
CNC Indexing
Bundle Cutting

forming

Our forming processes shape plate, sheet, pipe, and tube with repeatable accuracy and control. Using advanced press braking, rolling, bending, and pressing equipment, we produce precise angles and profiles to meet exact specifications and assembly requirements.

Press Braking

Up 480 Tons x 168” Long Capacity
Programmable CNC Back Gauge

Plate & Sheet Rolling

4-Roll Double Pinch
Pre-Bending Capability
1/2" Thickness x 120" Length Capacity

additional Capabilities

Beyond cutting and forming, we offer value-added processing services that streamline production and reduce handling. Punching, notching, beveling, and secondary operations are performed in-house to improve fit-up, weld readiness, and overall fabrication efficiency.

punching & notching
pipe & tube bending
Beveling

Equipment and capabilities listed is not comprehensive. For additional capabilities, specifications and equipment listings, please contact a DMF sales representative.

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Certified Welding

CERTIFIED WELDING

Certified Welding Strength You Can Rely On

Our team of certified welders and in-house quality inspections ensures every weld meets the highest standards. From structural steel to food-grade stainless, we deliver precision, durability, and compliance. Multiple welding processes -MIG, TIG, ARC, FCAW -allow us to tackle diverse fabrication projects with confidence and skill. 

CAPABILITIES

  • Shielded Metal Arc (SMAW)
  • Gas Metal Arc (GMAW/MIG)​
  • Flux Cored Arc (FCAW)​
  • Gas Tungsten Arc (GTAW/TIG)​
  • In-house Certified Welding Inspector (CWI)
  • Machines up to 400 AMPS​​
  • Procedure Qualification Records (PQR)​
  • Welding Procedure Specifications (WPS)​

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Repairs

REPAIRS

Emergency & Maintenance Repairs – Minimizing Downtime with Expert Restoration

Equipment breakdowns cost time and money – we get you running again quickly. Our repair services cover machining, welding, component replacement, and reassembly, performed in-house. From hydroelectric plant components to industrial machinery, we diagnose, repair, and restore with precision and urgency.

Our Services

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